Intelligent X-ray Thickness Gauge: Accurately measure the thickness of copper foil, improve production efficiency and quality stability

This X-ray thickness gauge improves measurement accuracy, stability and reliability by introducing core components. Compared with traditional copper foil detection technology, this device can not only provide more accurate thickness measurement results, but also monitor the thickness changes of copper foil in real time during the production process, thereby providing strong data support for quality control in the production process.

The measurement range of this device is from 3μm to 5mm, which can meet the detection needs of copper foils of various thicknesses. Whether it is thin copper foil for electronic components or thicker copper foil for energy storage devices, it can be accurately measured. In static measurement, the resolution of the device can reach 0.05μm, ensuring high accuracy of each measurement. In addition, the accuracy of dynamic measurement is as high as +0.1μm or ±0.1%, which is suitable for online detection on high-speed production lines. The response speed of the device is up to 10ms, which can meet the real-time monitoring needs of high-speed production lines and provide efficient and accurate data support for production lines. The thickness distribution of this equipment is controlled at ±5%, which effectively ensures the uniformity of copper foil thickness during the production process and improves the quality stability of the final product.

This device adopts intelligent design, which fully considers the complexity of the production environment during design and can adapt to different production environments. The device provides three different probe spacings of 10mm, 20mm, and 30mm, which are suitable for copper foil detection of different thicknesses and sizes. The thickness and width of copper foil often vary due to different production batches and uses. Therefore, the multiple probe options provided by the device can flexibly adapt to copper foils of different specifications, ensuring the accuracy and adaptability of the measurement. Whether it is thin electronic copper foil or thicker copper foil for energy storage or other industrial applications, the device can provide accurate thickness measurement. The operating air pressure range of the device is 0.5~1.0Pa, which ensures a stable airflow environment during the measurement process, which is very important to reduce external environmental interference and improve measurement accuracy. Stable air pressure not only helps the device to operate stably in different production environments, but also optimizes the surface treatment effect of copper foil. In addition, the device supports efficient surface treatment technologies such as heaters or ion bombardment. Through these treatment methods, the copper foil surface can achieve the ideal treatment effect, reduce the influence of oxide layers and impurities, and thus ensure more accurate measurement results. Heaters and ion bombardment help improve the smoothness and consistency of the copper foil surface, further improving the reliability of measurement. The measuring width of this device can reach 1350mm, which enables it to cope with the detection needs of larger copper foil. In the production process of copper foil, copper foil used for batteries, electronic devices or energy storage devices often has a large width. The wide design of the equipment not only ensures the complete detection of large-format copper foil, but also improves the efficiency of the production line. In large-scale production, the use of this device can avoid the need to manually adjust the position of the device for each measurement, greatly improving the automation and intelligence of the production process. The production environment of copper foil usually includes complex factors such as high temperature, high humidity and high-speed production line. The intelligent design enables the equipment to adapt to these complex environmental changes and ensure stable working performance. For example, under high temperature or high humidity, the precision measurement system of the equipment can still maintain high accuracy, and the accuracy of the data will not be affected by environmental changes. In addition, the equipment is also equipped with a self-adjustment system, which automatically adjusts the working paragauges according to real-time environmental changes during the production process to ensure continuous and efficient operation. Whether it is for high-precision electronic copper foil, energy battery copper foil, or traditional copper foil industrial production, the equipment can provide accurate and efficient measurement solutions. The intelligent features of this X-ray thickness gauge make it not only suitable for a single production line, but can be widely used in multiple copper foil production fields, covering a variety of application scenarios from basic materials to high-end products.

The production capacity of this equipment can reach about 95,000 square gauges per month, which greatly improves the efficiency of the production line while meeting the needs of large-scale production. Whether on a high-precision copper foil production line or in the case of mass production, the X-ray thickness gauge can provide accurate data feedback to ensure the stability of the copper foil thickness during the production process.

The design and use of this equipment not only focuses on performance and efficiency, but also meets the requirements of modern environmental protection and sustainable development. As a high-efficiency and high-precision detection equipment, the X-ray thickness gauge can reduce the production of defective products, improve production efficiency, reduce resource waste, and conform to the concept of green production.