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Home / News / Industry News / Innovative technology leads the new trend of metal coating - vacuum roll-to-roll double-sided sputtering system

Innovative technology leads the new trend of metal coating - vacuum roll-to-roll double-sided sputtering system

With the continuous advancement of science and technology, metal material coating technology has become increasingly important in many industries, especially in the production of optical, electronic and decorative materials, the application of thin film technology plays a vital role. In order to meet the growing demand for efficient and precise coating in modern industry, we have launched a vacuum roll-to-roll double-sided sputtering system. This magnetron sputtering vacuum coating machine has become another innovative work in the industry with its excellent performance and unique technical advantages.

The vacuum roll-to-roll double-sided sputtering system has the unique function of double-sided metal coating, which solves the limitation that traditional equipment can only coat one side. The traditional single-sided coating system needs to process both sides separately, which not only increases production time, but also leads to additional processes and costs. The double-sided sputtering system can coat both sides of the substrate at the same time in the same process, greatly improving production efficiency. By reducing reversing and process repetition, enterprises can complete more production tasks in a shorter time and significantly shorten the delivery cycle. Since double-sided coating can process two surfaces at one time, it saves the extra processing steps and equipment required when using traditional equipment. This not only reduces material waste, but also reduces energy consumption. In this way, the overall production cost is greatly reduced, while the return on investment of the equipment is improved. Its innovative double-sided coating design can significantly improve production efficiency, reduce product production cycle, and improve the quality of films on both sides at the same time, greatly meeting the needs of high-end manufacturing. Whether it is used for the protection of precision electronic devices or the preparation of high-quality decorative films, stable results can be obtained.

The equipment uses magnetron sputtering technology to precisely deposit materials on the surface of the substrate by sputtering. The core principle of the magnetron sputtering system is to use the interaction between the magnetic field and the target material to cause the atoms or molecules of the target material to escape from the surface of the target material and deposit on the surface of the substrate to form a thin film. The equipment first places the substrate in a vacuum chamber and evacuates the gas in the chamber through the exhaust system to create a vacuum environment. The purpose of this is to reduce the influence of gas molecules on the sputtering process and ensure the purity of the deposited material. A magnetic field source is installed near the target. Through the effect of the magnetic field, the density of the ion source can be effectively enhanced and the sputtering probability of atoms on the target surface can be increased. The magnetic field not only accelerates the sputtering process, but also concentrates the ion beam, thereby improving the sputtering efficiency. After applying high voltage, electrons are released from the target surface, and the electrons collide with gas molecules to produce plasma. These high-energy electrons will release the atoms of the target from the target surface to form sputtered particles. The sputtered atoms or molecules will move at high speed in the vacuum chamber and deposit evenly on the surface of the substrate. The sputtered atoms and molecules are deposited on the substrate, and after a certain period of time, a uniform film with specific functions is formed.

By accurately controlling process parameters such as target temperature, sputtering power, and gas pressure, users can flexibly adjust the thickness, composition, and structure of the film to further meet the requirements of different products. Whether it is in the coating requirements of high-precision electronic equipment, decorative metal surfaces, or special alloy materials, this equipment can provide excellent thin film deposition effects to ensure product stability and quality.

Double-sided sputtering technology can process two surfaces at the same time in one operation, which not only greatly improves production efficiency, but also saves energy and costs. In addition, precise coating control can effectively reduce material waste and reduce production costs, allowing companies to gain an invincible position in the fiercely competitive market.

The launch of the vacuum roll-to-roll double-sided sputtering system will greatly promote the development of metal coating technology. With its efficient working principle, excellent functional design and precise process control, this equipment will become an indispensable production tool in various manufacturing industries, helping companies to improve production efficiency, reduce costs and improve product quality.